How to Build a Mattress in 5 Steps with imagine.io

The first step in mattress design is getting the size just right. With imagine.io, you can choose standard sizes of Twin, Full, Queen, and King and customize thickness. If, however, your project requires something a little more out of the way - a custom bed frame or another special need - you can also enter your own measurements. 

This way, you have the flexibility to serve a wide pool of customers, from hospitality clients who need non-traditional mattress sizes to retail brands who want to sell a custom-fit product. Adjust the dimensions simply and with pin-point accuracy so that you can get your design set up with the exact dimensions before going further.

Start by finalizing the external structure of the mattress. With imagine.io, you can customize any and all outer details: stitching, piping, handles, labels, and more. Should you be going for a sleek and minimal vibe or a loud, statement-making product, it is completely your call.

This level of customization helps set your product apart from the competition. For example, handle bars could be added to make movement easy; piping might be made in the brand's colors for flair; or labels can be positioned in such a way as to emphasize brand identity. These seemingly small design elements can actually matter a lot when it comes to a customer's perception of the product.

Once the external layer is done, go ahead in designing the interior layer. Our platform allows you to create and modify internal layers in real-time. You can stack layers of foam, latex, coils, or whatever else you plan to use. 

Rearrange them and adjust the thickness, density, and positioning as you see will yield the best results. Need to make it firmer? Swap out one foam layer for another of a higher density. Need to optimize support? Place a layer of springs in the middle. All the changes happen in real time, under the full control of the user, with instant visual feedback. 

Thus, you can make design decisions based on the objective of the mattress: whether it is comfort, longevity, or high performance- your product has to meet that.

After building on the structural and design parameters, the next step is to select the materials and finishes. This includes everything from fabrics to chair upholstery. You can select from a large library of pre-digitized materials—everything from breathable fabrics to luxury upholstery.

And if your brand uses a particular material, just upload the texture yourself so that the visuals correspond exactly to the real-world product.

This feature really comes in handy from a marketing and sales point of view. Your team can show clients, buyers, or stakeholders realistic representations of the finished product even if they have no physical sample to present.

The final step is bringing your design to life and making it easy to share. With imagine.io, you can generate high-quality 3D renders in seconds. These visuals can be viewed in different formats like cross-sections, X-ray views, or exploded cutaways—perfect for showcasing internal components or explaining the design to customers.

You can also export the assets in various formats for use in production, marketing, or client presentations. Want to send a preview to your client? Share an interactive 3D link they can explore from any device, reducing the need for endless revisions or back-and-forth communication.

From dimensions to branding, and materials to marketing, imagine.io’s 3D Mattress Builder brings the entire mattress development workflow under one roof. It empowers manufacturers, designers, and marketers to collaborate in real time, visualize every detail, and go to market faster—with fewer iterations and greater confidence.

Whether you're launching a new line or customizing orders on the fly, imagine.io helps you build smarter, faster, and better. Ready to build your next mattress? Book a demo and see the platform in action.